Sheet Metal 2023
Eds. Marion Merklein, Hinnerk Hagenah, Joost R. Duflou, Livan Fratini, Paulo Martins, Gerson Meschut, Fabrizio Micari
Materials Research Proceedings Volume 25
Publication Date 2023, 484 Pages
Print ISBN 978-1-64490-240-0 (release date April, 2023)
ePDF ISBN 978-1-64490-241-7
DOI: 10.21741/9781644902417
The book presents recent advances in the following areas: High speed cutting and forming of sheet metals, Incremental forming, Joining by forming, Material characterization, Modelling, Presses and press tools, Processes, Quality and reliability, Sustainability.
Keywords
Sheet Metals, High Speed Cutting, Forming, Joining, Characterization, Modelling, Presses, Press Tools, Quality, Reliability, Sustainability. Polygon Forming Processes, Fused Filament Fabrication, Pin Caulking, Thermoplastic Composite/Steel Hybrid Joining, Self-piercing Riveting, Plastic Orthotropy on Clinching, Stress-related Fatigue, High-cycle Fatigue, Clinching Process Simulations, Magnetorheological Lubricant, Elastomer Tooling Components, Ultrasonic Vibration Microforming, Laser Heat Treatment, Fiber Reinforced Thermoset Plastics, Customized Classification System, Stainless Steel Deep Drawing, Thermoplastic Organosheets, Friction Drilling of Titanium, Medical Applications, Laser Cut Edges, Industrial Defect Detection, Bayes Filters, Benign Volatile Lubricants, Sheet Hydroforming, Zinc-coated Boron-manganese Steel, Thermoplastic Fibre Metal Laminates
Table of Contents
High speed cutting and forming of sheet metals
Temperature measurement during blanking with enhanced speeds
Agnes Schrepfer, Markus Welm, Philipp Tröber, Florian Steinlehner, Wolfram Volk
Proof of concept for incremental sheet metal forming by means of electromagnetic and electrohydraulic high-speed forming
Maik Holzmüller, Maik Linnemann, Werner Homberg, Verena Psyk, Verena Kräusel, Janika Kroos
Development and testing of a flexible test bench for high-speed impact shear-cutting with linear motors
Pascal Krutz, André Leonhardt, Alexander Graf, Sven Winter, Matthias Rehm, Verena Kräusel, Martin Dix
Numerical and experimental study of high-speed blanking of DC06 steel
E. Galiev, S. Winter, M. Linnemann, L. Winter, V. Psyk, V. Kräusel
Incremental forming
Die-less forming of fiber-reinforced thermoplastic sheets and metal wire mesh
Jan-Erik Rath, Thorsten Schüppstuhl
Development of a collaborative online knowledge management system for incremental sheet forming
Thomas Bremen, David Bailly, Marthe Vanhulst, Hans Vanhove, Joost R. Duflou, Gerhard Hirt
Experimental investigation on thinning and forming force acting on multi-stage single point incremental forming
Nikhil Bari, Shailendra Kumar
Investigation on the shear cutting of functional components manufactured in an orbital forming process
Andreas Hetzel, Michael Lechner, Marion Merklein
Development of polygon forming processes for aerospace engineering
Philipp Müller, Bernd-Arno Behrens, Sven Hübner, Jan Jepkens, Hendrik Wester, Sven Lautenbach
Investigation of the suitability of a tool element manufactured by fused filament fabrication for incremental sheet metal forming
Verena Kräusel, Tobias Klinger, Jakub Kořenek, Alexander Pierer, Dieter Weise, Peter Scholz, Jana Petrů, Jiří Koziorek, Michal Prauzek, François Rosoux, Łukasz Madej
Reverse rigid body motion in multi-stage single point incremental forming
Marthe Vanhulst, Hans Vanhove, Yannick Carette, Joost R. Duflou
Numerical model design for accuracy prediction of parts made by hybrid incremental sheet forming
Giuseppina Ambrogio, Giuseppe Serratore, Luigino Filice, Fabrizio Micari
Joining by forming
Innovative mechanical joining processes in versatile process chains – potentials, applications and selection procedures
Michael Lechner, Fabian Kappe, David Römisch, Tim Rostek, Simon Wituschek
Investigation on pin caulking as a versatile joining process
David Römisch, Marion Merklein
Influence of geometrical parameters of conic pin structures in thermoplastic composite/steel hybrid joining
Julian Popp, Christoph Zirngibl, Benjamin Schleich, Sandro Wartzack, Dietmar Drummer
Combination of versatile self-piercing riveting processes
Simon Wituschek, Fabian Kappe, Gerson Meschut, Michael Lechner
Influence of plastic orthotropy on clinching of sheet metal
Johannes Friedlein, Christian Bielak, Max Böhnke, Mathias Bobbert, Gerson Meschut, Julia Mergheim, Paul Steinmann
Approach to transferring force-based fatigue curves into stress-related fatigue curves for clinch joints
Lars Ewenz, Martin Kuczyk, Martina Zimmermann
Experimental investigation of the cause and effect relationships between the joint and the component during clinching
Christian Steinfelder, Alexander Brosius
Comparison of ex- and in-situ investigations of clinched single-lap shear specimens
Daniel Köhler, Aiting Yu, Robert Kupfer, Juliane Troschitz, Maik Gude
Method for considering the process chain in the design process of clinched components
Sven Martin, Thomas Tröster
Numerical and experimental investigations of piercing fibre-reinforced thermoplastics
Benjamin Gröger, Jingjing Wang, René Füßel, Juliane Troschitz, Daniel Köhler, Christian Vogel, Andreas Hornig, Robert Kupfer, Maik Gude
Methodical approach for the design and dimensioning of mechanical clinched assemblies
Christoph Zirngibl, Sven Martin, Christian Steinfelder, Benjamin Schleich, Thomas Tröster, Alexander Brosius, Sandro Wartzack
Influence of thermo-mechanical joining process on the microstructure of a hypoeutectic aluminium cast alloy
Thomas Borgert, Moritz Neuser, Eugen Wiens, Olexandr Grydin, Werner Homberg, Mirko Schaper
Influence of distinct tool pin geometries on aluminum 8090 FSW joint properties
Harikrishna Rana, Vivek Patel, Gianluca Buffa, Livan Fratini, Rosa Di Lorenzo
Material characterization
Contact pressure-dependent friction compensation in upsetting tests with miniaturized specimens
Peter Hetz, Marcel Rentz, Marion Merklein
Preliminary study of the mechanical characteristics implementation of friction stir welded AA2024 joints by adding pure copper
Sara Bocchi, Gianluca D’Urso, Claudio Giardini
Evaluation of the properties of AA7020 tubes generated by a heat treatment based hydroforming process
Jonas Reblitz, Ricardo Trân, Verena Kräusel, Marion Merklein
On the utilization of radial extrusion to characterize fracture forming limits. Part I – methodology and tooling
Rui F.V. Sampaio, João P.M. Pragana, Ivo M.F. Bragança, Carlos M.A. Silva, Chris V. Nielsen, Paulo A.F. Martins
On the utilization of radial extrusion to characterize fracture forming limits. Part II: testing and modelling
Rui F.V. Sampaio, João P.M. Pragana, Ivo M.F. Bragança, Carlos M.A. Silva, Chris V. Nielsen, Paulo A.F. Martins
Characterization of macroscopic local deformation behavior of thermo-mechanically graded high strength aluminum and steel alloys
Emad Scharifi, Sebastian Hirte, Steffen Lotz, Michael Mlynek, Ursula Weidig, Agim Ademaj, Kurt Steinhoff
Modelling
Numerical investigation on the influence of hydroxide production on the high-cycle fatigue behavior of clinched joints
Sven Harzheim, Martin Hofmann, Thomas Wallmersperger
Numerical analysis of failure modeling in clinching process chain simulation
Christian R. Bielak, Max Böhnke, Johannes Friedlein, Mathias Bobbert, Julia Mergheim, Paul Steinmann, Gerson Meschut
A calibration method for failure modeling in clinching process simulations
Max Böhnke, Christian Roman Bielak, Johannes Friedlein, Mathias Bobbert, Julia Mergheim, Gerson Meschut, Paul Steinmann
Presses and press tools
Friction behavior under magnetorheological lubricant in sheet metal forming process
Michele Brun, Enrico Simonetto, Andrea Ghiotti, Stefania Bruschi
Numerical and experimental investigation on the applicability of elastomer tooling components for the manufacturing of undercut geometries by sheet metal forming
Michael Ott, Yiran Li, Julian Krasselt, Florian Steinlehner, Patrick Haberkern, Albert Albers, Wolfram Volk
Development of progressive tool system for ultrasonic vibration assisted microforming
Gandjar Kiswanto, Hans Thiery Tjong, Siska Titik Dwiyati, Sugeng Supriadi, Wildan Zulfa Abdurrohman, Edward Joshua Patrianus Mendrofa, Raditya Aryaputra Adityawarman
Processes
Experimental study of the potential for extending the process limits in multi-stage forming of micro gears from sheet metal by a local short-term laser heat treatment
Miriam Leicht, Martin Kraus, Andreas Rohrmoser, Marion Merklein
High speed impact cutting of continuous fiber reinforced thermoset plastics
Fabian Dietrich, Matthias Nestler, Verena Kräusel, Matthias Kolbe
Definition and validation of a customized classification system for sheet metal bending parts
Daniel Schmid, Marion Merklein
Numerical analyses of the influence of a counter punch during deep drawing
Bernd-Arno Behrens, Daniel Rosenbusch, Hendrik Wester, Joshua Weichenhain, Philipp Althaus
Stainless steel deep drawing with polymer punches produced with fused filament fabrication technology: effect of tool orientation on the printing plate
Luca Giorleo, Elisabetta Ceretti
Extrusion as an energy-efficient manufacturing process for thermoplastic organosheets
Bastian Richter, Benedikt Neitzel, Florian Puch
An experimental study of bushing formation during friction drilling of titanium grade 2 for medical applications
Hans Vanhove, Caroline Mossay, Joost R. Duflou
Quality and reliability
Revisiting image-based quality evaluation of laser cut edges
Masoud Kardan, Nikita Levichev, Alberto Tomás García, Joost R. Duflou
Computer vision for industrial defect detection
Johannes Landgraf, Moritz Kompenhans, Tassilo Christ, Theresa Roland, Adrian Heinig
Evaluating material failure of AHSS using acoustic emission analysis
Eugen Stockburger, Hendrik Vogt, Hendrik Wester, Sven Hübner, Bernd-Arno Behrens
Dynamic conformity assessment for joining force monitoring using Bayes filters
Lorenz Butzhammer, Fabian Kappe, Gerson Meschut, Tino Hausotte
Sustainability
Approach for a sustainable process chain in manufacturing of fasteners for mechanical joining
Benedikt Uhe, Clara-Maria Kuball, Marion Merklein, Gerson Meschut
A study on economic tooling concepts for dry deep-drawing using environmentally benign volatile lubricants
Gerd Reichardt, Mathias Liewald, Kim Riedmüller
Optimization of the sheet hydroforming process parameters to improve the quality of reshaped EoL components
Antonio Piccininni, Angela Cusanno, Giuseppe Ingarao, Gianfranco Palumbo, Livan Fratini
Warm and hot forming
Effect of process variables on interface friction characteristics in strip drawing of AA5182 alloy in warm forming temperature range
Archit Shrivastava, D. Ravi Kumar
Investigation of the influence of workpiece-side parameters on the layer formation of zinc-coated boron-manganese steel
Franz He, Marion Merklein
Warm forming of thermoplastic fibre metal laminates
Mohamed Harhash, Wei Hua, Gerhard Ziegmann, Heinz Palkowski
Numerical-experimental study of a tailored press-hardening technology with intermediate pre-cooling to manufacture an automotive component in advanced high strength steel
Maria Emanuela Palmieri, Luigi Tricarico
Examination of controlled thermal radiation exchange for the production of tailored properties on press-hardened components
Alborz Reihani, Sebastian Heibel, Thomas Schweiker, Marion Merklein
Investigation on the inter-ply friction when deforming magnesium-based fibre metal laminates at elevated temperature
Zheng Liu, Enrico Simonetto, Andrea Ghiotti, Stefania Bruschi
