Stainless steel deep drawing with polymer punches produced with fused filament fabrication technology: effect of tool orientation on the printing plate
Luca Giorleo, Elisabetta Ceretti
download PDFAbstract. In this research the potential of using polymer punches in a deep drawing process to realize stainless steel cups having diameter equal to 40 mm and drawing depth equal to 18 mm was investigated. Punches have been Additive Manufacturing printed following two different orientations (horizontal and vertical) and two different wire orientations with respect to the drawing direction (45° and 90°). Cups and punches radii, heights, roundness tolerances and linear profiles have been acquired to compare process performances. Results highlight benefits and problems of all tested punches.
Keywords
Additive Manufacturing, Deep Drawing, Polymer Tool
Published online 3/17/2023, 8 pages
Copyright © 2023 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA
Citation: Luca Giorleo, Elisabetta Ceretti, Stainless steel deep drawing with polymer punches produced with fused filament fabrication technology: effect of tool orientation on the printing plate, Materials Research Proceedings, Vol. 25, pp 337-344, 2023
DOI: https://doi.org/10.21741/9781644902417-42
The article was published as article 42 of the book Sheet Metal 2023
Content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
References
[1] D.A. Kai, E.P. de Lima, M.W. Machado Cunico, S.E.G. da Costa, Additive manufacturing: A new paradigm for manufacturing, Proceedings of the 2016 Industrial and Systems Engineering Research Conference, ISERC 2016, (2020) 452-457.
[2] A. Rosochowski, A. Matuszak, Rapid tooling: the state of the art, Journal of Materials Processing Technology, 106 (2000) 191-198. https://doi.org/10.1016/S0924-0136(00)00613-0
[3] C.M. Cheah, C.K. Chua, C.W. Lee, C. Feng, K. Totong, Rapid prototyping and tooling techniques: A review of applications for rapid investment casting, International Journal of Advanced Manufacturing Technology, 25 (2005) 308-320. https://doi.org/10.1007/s00170-003-1840-6
[4] L. Giorleo, M. Bonaventi, Casting of complex structures in aluminum using gypsum molds produced via binder jetting, Rapid Prototyping Journal, 27 (2021) 13-23. https://doi.org/10.1108/RPJ-03-2020-0048
[5] J.R.C. Dizon, A.D. Valino, L.R. Souza, A.H. Espera, Q. Chen, R.C. Advincula, Three-dimensional-printed molds and materials for injection molding and rapid tooling applications, MRS Communications, 9 (2019) 1267-1283. https://doi.org/10.1557/mrc.2019.147
[6] L. Giorleo, B. Stampone, G. Trotta, Micro injection moulding process with high-temperature resistance resin insert produced with material jetting technology: Effect of part orientation, Additive Manufacturing, 56 (2022) 102947. https://doi.org/10.1016/j.addma.2022.102947
[7] D. Tomasoni, S. Colosio, L. Giorleo, E. Ceretti, Design for additive manufacturing: Thermoforming mold optimization via conformal cooling channel technology, Procedia Manufacturing, 47 (2020) 1117-1122. https://doi.org/10.1016/j.promfg.2020.04.128
[8] L. Giorleo, E. Ceretti, Deep drawing punches produced using fused filament fabrication technology: Performance evaluation, Journal of Manufacturing Processes, 84 (2022) 1-9. https://doi.org/10.1016/j.jmapro.2022.09.054
[9] G. Schuh, G. Bergweiler, P. Bickendorf, F. Fiedler, C. Colag, Sheet metal forming using additively manufactured polymer tools, Procedia CIRP, 93 (2020) 20-25. https://doi.org/10.1016/j.procir.2020.04.013
[10] P. Frohn-Sörensen, M. Geueke, T.B. Tuli, C. Kuhnhen, M. Manns, B. Engel, 3D printed prototyping tools for flexible sheet metal drawing, International Journal of Advanced Manufacturing Technology, 115 (2021) 2623-2637. https://doi.org/10.1007/s00170-021-07312-y
[11] M. Geueke, P. Frohn-Sörensen, J. Reuter, N. Padavu, T. Reinicke, B. Engel, Structural optimization of additively manufactured polymer tools for flexible sheet metal forming, Procedia CIRP, 104 (2021) 1345-1350. https://doi.org/10.1016/j.procir.2021.11.226
[12] G. Bergweiler, F. Fiedler, A. Shaukat, B. Löffler, Experimental investigation of dimensional precision of deep drawn cups using direct polymer additive tooling, Journal of Manufacturing and Materials Processing, 5 (2021). https://doi.org/10.3390/jmmp5010003
[13] L. Giorleo, I. Papa, A.T. Silvestri, Pin-bearing mechanical behaviour of continuous reinforced Kevlar fibre composite fabricated via fused filament fabrication, Progress in Additive Manufacturing, 7 (2022) 723-735. https://doi.org/10.1007/s40964-022-00261-2
