An automatic system of handling and heating samples during dynamic hot compression tests

An automatic system of handling and heating samples during dynamic hot compression tests

G. Soardi, C. Guerra, M. Seiti, A. Abeni, A. Attanasio, E. Ceretti

Abstract. The study describes an innovative system to minimize the effect of thermal gradient in hot compression tests for alloy characterization. The mechanism separates the sample from the tool by using a pneumatic handle with refractory terminals and heats the samples through induction. Once a uniform temperature distribution is achieved, the samples are positioned on the lower punch, and the compressions are performed. Tests on stainless steel validated the efficacy, enabling calibration of Hansel-Spittel constitutive model using Particle Swarm Optimization. Results demonstrate that the innovative system and the data elaboration algorithm improves the precision of flow stress, under several temperatures and strain rates up to 20 s-1. This method can be employed to achieve material calibration, useful for the virtual simulation of the processes with Finite Element Method. This approach offers a robust, cost-effective alternative for material testing in hot plastic deformation processes.

Keywords
Mechanical Testing Equipment, Constitutive Models, Hot Compression Test

Published online 9/10/2025, 5 pages
Copyright © 2025 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA

Citation: G. Soardi, C. Guerra, M. Seiti, A. Abeni, A. Attanasio, E. Ceretti, An automatic system of handling and heating samples during dynamic hot compression tests, Materials Research Proceedings, Vol. 57, pp 626-630, 2025

DOI: https://doi.org/10.21741/9781644903735-73

The article was published as article 73 of the book Italian Manufacturing Association Conference

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

References
[1] Y. Wang, J. Peng, L. Zhong, F. Pan, Modeling and application of constitutive model considering the compensation of strain during hot deformation, Journal of Alloys and Compounds 681 (2016) 455-470. https://doi.org/10.1016/j.jallcom.2016.04.153
[2] Y. C. Lin, M.S. Chen, J. Zhang, Modeling of flow stress of 42CrMo steel under hot compression, Materials Science and Engineering A 499 (1-2) (2009), 88-92. https://doi.org/10.1016/j.msea.2007.11.119
[3] A. Chamanfar, M.T. Alamoudi, N.E. Nanninga, W.Z. Misiolek, Analysis of flow stress and microstructure during hot compression of 6099 aluminum alloy (AA6099), Materials Science and Engineering: A 743 (2019) 684-696. https://doi.org/10.1016/j.msea.2018.11.076
[4] X. Chen, Y. Du, K. Du, T. Lian, B. Liu, Z. Li, X. Zhou, Identification of the Constitutive Model Parameters by Inverse Optimization Method and Characterization of Hot Deformation Behavior for Ultra-Supercritical Rotor Steel, Materials 14 (8)(2021) 1958. https://doi.org/10.3390/ma14081958
[5] P. Cheng, D. Wang, J. Zhou, S. Zuo, P. Zhang, Comparison of the Warm Deformation Constitutive Model of GH4169 Alloy Based on Neural Network and the Arrhenius Model, Metals 12 (9) (2022) 1429. https://doi.org/10.3390/met12091429
[6] J.H. Guo, Y.J. Sun, Q. Liu, S. Ma, J.W. Yang, X.D. Zhang, The study on plastic flow behavior and constitutive model of h96 brass alloy under compression, Journal of Physics: Conference Series 1721 (2021) 012049. https://doi.org/10.1088/1742-6596/1721/1/012049
[7] B. Song, B.R. Antoun, W. Chen, Dynamic High-temperature Compressive Response of A 304L Steel, SEM Annual Conference, Springfield, MA, June 3-6, 2007.