Knowledge-guided particle swarm optimization of multi-link systems for cold and warm forging presses

Knowledge-guided particle swarm optimization of multi-link systems for cold and warm forging presses

ZHENG Han, SUN Yu, NI Jun, DING WuXue

download PDF

Abstract. The performance of the multi-link system for mechanical press directly affects the performance of the press and the quality of the forgings. In order to improve the quality of forgings and enhance the design efficiency, a knowledge-guided particle swarm optimization design framework for multi-link systems is proposed, taking the cold and warm forging press as the research object. A knowledge database consisting of historical cases, rule knowledge and other knowledge was created. A reasoning machine consisting of retrieval and adoption was then built to determine the configuration of the multi-link system through case similarity calculations. A multi-link system optimization model was established for the selected configuration. To solve the optimization model, a knowledge-guided improved particle swarm optimization algorithm is developed, from which we obtain the optimized dimensions of the multi-link system. Comparing the results before and after optimization, we found that all the performance indexes have been improved to a certain extent, which proves the effectiveness of the knowledge-guided particle swarm optimization design framework for multi-link systems. Moreover, the framework facilitates the storage and reuse of design knowledge, which improves design efficiency and promotes design automation.

Keywords
Forging Press, Elbow-Bar Mechanism, Knowledge-Guided, Size Optimization

Published online 9/15/2024, 10 pages
Copyright © 2024 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA

Citation: ZHENG Han, SUN Yu, NI Jun, DING WuXue, Knowledge-guided particle swarm optimization of multi-link systems for cold and warm forging presses, Materials Research Proceedings, Vol. 44, pp 538-547, 2024

DOI: https://doi.org/10.21741/9781644903254-58

The article was published as article 58 of the book Metal Forming 2024

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

References
[1] K. Osakada, K. Mori, T. Altan, Mechanical servo press technology for metal forming, CIRP annals 60 (2011) 651-672. https://doi.org/ 10.1016/j.cirp.2011.05.007
[2] D. Kang, Z. Chen, Y.H. Fan, C. Li, C. Mi, Optimization on kinematic characteristics and lightweight of a camellia fruit picking machine based on the Kriging surrogate model, Mech. Ind. 22 (2021) 16. https://doi.org/10.1051/meca/2021017
[3] C. Balasubramanyam, AB. Shetty, KR. Spandana, Analysis and optimization of an 8 bar mechanism, Int. J. Mach. Learn. 6 (2015) 655-666. https://doi.org/10.1007/s13042-015-0368-z
[4] F. Dworschak, P. Kügler, B. Schleich, S. Wartzack, Model and knowledge representation for the reuse of design process knowledge supporting design automation in mass customization, Appl. Sci. 11 (2021) 9825. https://doi.org/10.3390/app11219825
[5] X. Long, H. Li, Y Du, E Mao, J Tai, A knowledge-based automated design system for mechanical products based on a general knowledge framework, Expert Syst. Appl. 178 (2021) 114960. https://doi.org/10.1016/j.eswa.2021.114960
[6] ME. Kütük, M. Artan, Hybrid seven-bar press mechanism: link optimization and kinetostatic analysis, Tehnički glasnik 12 (2018) 181-187. https://doi.org/10.31803/tg-20180203202102
[7] X. Dong, Y. Sun, Multi-objective Sizing Optimization of Elbow-Bar Driving Mechanism of Cold Forging Press, Forming the Future: Proceedings of the 13th International Conference on the Technology of Plasticity (2021) 2899-2907. https://doi.org/10.1007/978-3-030-75381-8_240
[8] D. Wu, G.G. Wang, Knowledge-assisted optimization for large-scale design problems: A review and proposition, J. Mech. Design 142 (2020) 010801. https://doi.org/10.1115/1.4044525
[9] C. Li, D. Wang, Integrated knowledge-based system for containership lashing bridge optimization design, 13th international Marine design conference, (2018) 429-438.