Simulative Investigations of the Influence of Surface Indentations on Residual Stresses on Inner Raceways for Roller Element Bearings

Simulative Investigations of the Influence of Surface Indentations on Residual Stresses on Inner Raceways for Roller Element Bearings

J. Kehl, R. Drafz, F. Pape, G. Poll

download PDF

Abstract. Resource-efficient machine elements are in the focus of current research. One of the most widely used machine elements are roller bearings. Thus, the optimization of bearings and their tribological properties promises to result in significant resource savings. Special focus is set on the bearing fatigue life, which may be significantly reduced by indentations on the raceways. The reduction in fatigue life can be caused by processes such as rolling over particles or by brinelling. These processes induce local stress peaks and lead to elastic-plastic deformations of the raceways. During the subsequent operation, the pile up of material around the indentations is flattened and hence the residual stresses change. Inside these so called shoulders stress peaks, residual stresses and hardening effects occur possibly resulting in crack initiation, crack growth under cyclic loading, and eventually spalling of material. For deeper and more sharp-edged indentations the bearing fatigue life is reduced more. To quantify the influence of an indentation on the bearing rating life a calculation model was developed based on the approach of IOANNIDES, BERGLING and GABELLI. For this, a 3D-FE model is used to calculate the three dimensional stress fields by superposition of residual and load stresses.

Keywords
Residual Stresses, Roller Bearings

Published online 12/22/2016, 6 pages
Copyright © 2016 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA

Citation: J. Kehl, R. Drafz, F. Pape, G. Poll, ‘Simulative Investigations of the Influence of Surface Indentations on Residual Stresses on Inner Raceways for Roller Element Bearings’, Materials Research Proceedings, Vol. 2, pp 407-412, 2017

DOI: https://dx.doi.org/10.21741/9781945291173-69

The article was published as article 69 of the book Residual Stresses 2016

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

References
[1] LUNDBERG, G.; PALMGREN, A.: Dynamic Capacity of Rolling Bearings. In: Generalstabens Litografiska Anstalts Förlag, 1947.
[2] WEIBULL, W.: Strength of Materials. In: Generalstabens Litografiska Anstalts Förlag, 1939.
[3] VOSKAMP, A.: Microtructural changes during rolling, 1996.
[4] ZARETSKY, Erwin V. ; BRANZAI, Emanuel V.: Rolling-Bearing Service Life Based on Probable Cause for Removal – A Tutorial. In: Tribology Transactions, 2016.
[5] SIRCAR, S. D.: Rolling Contact Fatigue of Hypoeutectoid Steel. Karlsruhe, Karlsruher Institut für Technologie. Dissertation. 2015
[6] GABELLI, A., IOANNIDES, E., MIGLIETTA, E.: Increased Life Performance of Rolling Element Bearings in Gearboxes and Transmissions. In: VDI-Berichte 1230, 1996, pp. 631–645.
[7] BERGLING, G. ; GABELLI, A. ; IOANNIDES, E.: An analytical formulation for the life of rolling bearings, Bd. 137. In: Acta polytechnica Scandinavia: Mechanical engineering series.
[8] IOANNIDES, E. ; HARRIS, Tedric A.: A new Fatigue Life Model for Rolling Bearings. In: Journal of Tribology 107, 1985, No. 1, pp. 367–378
[9] ISO 281:2007. 2007-02-15. Rolling bearings – Dynamic load ratings and rating life
[10] ISO/TS 16281:2008. 2008-06-15. Rolling bearings – Methods for calculating the modified reference rating life for universally loaded bearings
[11] NEUBAUER, T.: Betriebs- und Lebensdauerverhalten hartgedrehter und festgewalzter Zylinderrollenlager. Leibniz Universität Hannover, IMKT. Dissertation. 2015
[12] HACKE, B.: Wälzlagerlebensdauer-Windgetriebe : FVA 541. In: FVA-Forschungsheft, 2011, No. 967
[13] KRAL, E. R. ; KOMVOPOULOS ; BOGY, D. B.: Elastic-Plastic Finite Element Analysis of Repeated Indentation of a Half-Space by a Rigid Sphere. In: Journal of applied mechanics 60, 1993, pp. 829–841
[14] ANTALUCA, Eduard ; NÉLIAS, Daniel: Contact Fatigue Analysis of a Dented Surface in a Dry Elastic–Plastic Circular Point Contact. In: Tribology Letters 29, 2008, No. 2, pp. 139–153
[15] XU, Gang ; SADEGHI, Farshid ; HOEPRICH, Michael: Residual Stresses Due to Debris Effects in EHL Contacts. In: Tribology Transactions 40, 1997, No. 4, pp. 613–620
[16] WARHADPANDE, Anurag ; SADEGHI, Farshid ; EVANS, Ryan D. ; KOTZALAS, Michael N.: Influence of Plasticity-Induced Residual Stresses on Rolling Contact Fatigue. In: Tribology Transactions 55, 2012, No. 4, pp. 422–437
[17] KO, C. N. (Hrsg.); IOANNIDES, E. (Hrsg.): Debris denting—the associated residual stresses and their effect on the fatigue life of rolling bearing: an FEM analysis. The University of Leeds : Elsevier, 1989 (Tribology Series Proceedings of the 15th Leeds-Lyon Symposium on Tribology held at Bodington Hall)
[18] BIBOULET, N.: Influence of indentations on rolling bearing life. Lyon, Institut National des Sciences Appliquées. Dissertation. 2008
[19] COULON, S. ; VILLE, F. ; LUBRECHT, A. A.: Effect of a Dent on the Pressure Distribution in Dry Point Contacts. In: Journal of Tribology 124, 2002, No. 1, pp. 220–223 – Überprüfungsdatum 2016-06-07
[20] DANG VAN, K. (Hrsg.): Multiaxial Fatigue Limit – A New Approach. New Dehli, 1984 (Int. Conf. Fract. Mech., ICF 6)
[21] HAMER, J. C. ; LUBRECHT, A. A. ; LOANNIDES, E. ; SAYLES, R. S.: Surface damage on rolling elements and its subsequent effects on performance and life, Bd. 14. In: Proceedings of the 15th Leeds-Lyon Symposium on Tribology held at Bodington Hall, The University of Leeds, pp. 189–197
[22] KO, C. N. ; LOANNIDES, E.: Debris denting-The associated residual stresses and their effect on the fatigue life of rolling bearing: An FEM analysis, Bd. 14. In: Proceedings of the 15th Leeds-Lyon, Tribology Series, pp. 199–207