Aspects concerning the microhardness evolution of aluminium ALSI7 welded by MIG and TIG welding technologies
Mihai BOCA, Gheorghe NAGÎȚ, Traian MIHORDEA, Tzvetelin GUEORGUIEV, Fabian LUPU
Abstract. In all welded assemblies, the joining area must meet the mechanical and functional requirements imposed on the assembly. High importance is placed on the hardness profile across the weld cross-section to determine the mechanical properties of the welded assembly. This study highlights the variation in hardness measured along the cross-section of a welded area in TIG- and MIG-welded AlSi7 joints. The results reveal aspects of grain orientation and suggest that the material may crack outside the weld zone.
Keywords
Heat-Affected Zone, Fusion Welding, Butt Joint Welding, Hardness Evaluation, Hardness Characteristics
Published online 1/20/2026, 9 pages
Copyright © 2026 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA
Citation: Mihai BOCA, Gheorghe NAGÎȚ, Traian MIHORDEA, Tzvetelin GUEORGUIEV, Fabian LUPU, Aspects concerning the microhardness evolution of aluminium ALSI7 welded by MIG and TIG welding technologies, Materials Research Proceedings, Vol. 61, pp 28-36, 2026
DOI: https://doi.org/10.21741/9781644903995-4
The article was published as article 4 of the book Innovative Manufacturing Engineering and Energy
Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
References
[1] S.-J. Jia, Q-L. Ma, Y. Hou, B. Li, H.-S. Zhang, Q.-Y. Liu, Changes in microstructure and properties of weld heat-affected zone of high-strength low-alloy steel, J. Iron Steel Res. Int. 31 (2024) 2041–2052. https://doi.org/10.1007/s42243-023-01133-x
[2] C. F. Schenider, C. P. Lisboa, R. Silva, R. T. Lerman, Optimising the parameters of TIG-MIG/MAG hybrid welding on the geometry of bead welding using the Taguchi method, J. Manuf. Mater. Process 1(14) (2017). https://doi:10.3390/jmmp1020014
[3] H. Ji et al., Experimental study on TIG full welding and single pass welding quality of 6061-T6 aluminium alloy sheet, J. of Mat. Res. and Techn. 27 (2023) 5965–5976.
[4] V. Kumar, B. Lucas, D. Howse, G. Melton, S. Raghunnathan, L. Vilarinho, Investigation of an A-TIG Mechanism and the productivity benefits in TIG welding, The 15th Int. Conf. of Joining of Mat. (JOM 15) (2009).
[5] B. Yelamasetti, M. Sandeep, S. S. Narella, V. V. Tiruchanur et al., Optimisation of TIG welding process parameters using Taguchi technique for the joining of dissimilar metals of AA5083 and AA7075, Scientific Reports, 14:23694 2024 https://doi.org/10.1038/s41598-024-74458-6
[6] C.J. Martinez-Gonzalez, A. Barreda, J. Piccini et al., Effects of laser-arc distance on the Process stability and weld quality in hybrid laser-GMAW welding of AISI 304 stainless steel, Metals 9/ 2 (2019).
[7] G. Ipekoğlu and G. Çam, Formation of weld defects in cold metal transfer arc welded 7075-T6 plates and their effect on joint performance, IOP Conf. Series: Mat. Scie. and Eng. 629 012007 (2019), IOP Publishing, https://doi.org 10.1088/1757-899X/629/1/012007
[8] B. J. Kutelu et al, Review of GTAW Welding parameters, J of Mineral Charact. and Eng. 6 (2018) 541-554.
[9] C. Jin and S. Rhee, Real-time weld gap monitoring and quality control algorithm during weaving flux-cored arc welding using deep learning, Metals, 11(7) 11-35 (2021), https://doi.org/10.3390/met11071135
[10] M. Mician, M. Fratrik, D. Kajanek, Influence of welding parameters and filler material on the mechanical properties of HSLA Steel S960MC welded joints, Metals, 11(2) (2021) https://doi.org/10.3390/met11020305
[11] M. Jambor, F. Novy, M. Mician, et al. Gas metal arc welding of thermo-mechanically controlled processed S960MC steel thin sheets with different welding parameters, Communications 20/4 (2018).
[12] Y. Cheng et al., Real-time sensing of gas metal arc welding process – A literature review and analysis, J. of Manuf. Proc. 70 (2021) 452–469.

