Techniques in Corrosion Assessment and Control
Utchimahali Muthu Raja P, G. Kausalya Sasikumar, R.R. Shenthilkumar, C. Senthilkumar, Rajender Boddula
Corrosion is a natural process that deteriorates materials, which presents some serious problems to many businesses environmental, economical and safety. The following study considers in-depth corrosion testing and evaluation techniques, such as electrochemical methods, coating application, field monitoring, and salt spray testing. It covers economic costs, environmental effects, and environmental factors that contribute to corrosion along with advanced technologies, including AI-driven models and smart coatings. The document focuses on best practices and solutions for proactive management that prevent corrosion risks and uses case studies and innovative approaches. This analysis provides an all-inclusive framework for augmenting environmental stewardship, cost-effectiveness, and the durability of materials.
Keywords
Corrosion Testing, Electrochemical Methods, Coating Application, Smart Coatings, Sustainability
Published online 1/5/2026, 13 pages
Citation: Utchimahali Muthu Raja P, G. Kausalya Sasikumar, R.R. Shenthilkumar, C. Senthilkumar, Rajender Boddula, Techniques in Corrosion Assessment and Control, Materials Research Foundations, Vol. 188, pp 55-67, 2026
DOI: https://doi.org/10.21741/9781644903919-4
Part of the book on Advances in Corrosion Science and Surface Engineering
References
[1] L. Veleva, Atmospheric Corrosion, 2003. https://www.researchgate.net/publication/261176470
[2] Ferit Artkin, Platanus_Dr.FeritARTKIN_Galvanized_Coating, (2023). https://doi.org/10.5281/zenodo.10060775
[3] L. De Arriba-Rodríguez, F. Ortega-Fernández, J.M. Villanueva-Balsera, V. Rodríguez-Montequín, Corrosion Predictive Model in Hot-Dip Galvanized Steel Buried in Soil, Complexity 2021 (2021). https://doi.org/10.1155/2021/9275779
[4] S.U. Ofoegbu, Comparative gravimetric studies on carbon steel corrosion in selected fruit juices and acidic chloride media (Hcl) at different ph, Materials 14 (2021). https://doi.org/10.3390/ma14164755
[5] Madhu Dowlapalli, Plameen Atanassov, Electrochemical Oxidation Resistance of Carbonaceous Materials, (2005). https://doi.org/10.13140/2.1.2720.3841
[6] N.F.E. Boraei, M.A.M. Ibrahim, S.S.A. El Rehim, I.H. Elshamy, Electrochemical corrosion behavior of β-Ti alloy in a physiological saline solution and the impact of H2O2 and albumin, Journal of Solid State Electrochemistry 28 (2024) 2243–2256. https://doi.org/10.1007/s10008-023-05751-z
[7] K.C. Manu, C. Madhushree, M.S. Chandini, N. Shree, S. Hemanth, T.P. Jeevan, Corrosion in Steel Structures: A Review, Journal of Mines, Metals and Fuels (2025) 189–198. https://doi.org/10.18311/jmmf/2025/46985
[8] M. Hanif, F. Abida, Comparison of Corrosion of metal connected to Zn anode for 1%, 3% and 5% NaCl solution SEE PROFILE, 2019. https://www.researchgate.net/publication/355737148
[9] D. Landolt, S. Mischler, M. Stemp, Electrochemical methods in tribocorrosion: A critical appraisal, Electrochim Acta 46 (2001) 3913–3929. https://doi.org/10.1016/S0013-4686(01)00679-X
[10] X. Li, Y. Zhao, W. Qi, J. Wang, J. Xie, H. Wang, L. Chang, B. Liu, G. Zeng, Q. Gao, H. Sun, T. Zhang, F. Wang, Modeling of Pitting Corrosion Damage Based on Electrochemical and Statistical Methods, J Electrochem Soc 166 (2019) C539–C549. https://doi.org/10.1149/2.0401915jes
[11] A.G. Adeniyi, O.O. Ogunleye, M.O. Durowoju, O. Eletta, O. Olaosebikan Ogunleye, O. Abosede, A. Eletta, Modelling of type 304 stainless steel crevice corrosion propagation in chloride environments, 2018. https://www.researchgate.net/publication/337678876
[12] Z. Zhang, Z. Li, F. Wu, J. Xia, K. Huang, B. Zhang, J. Wu, A comparison study of crevice corrosion on typical stainless steels under biofouling and artificial configurations, Npj Mater Degrad 6 (2022). https://doi.org/10.1038/s41529-022-00301-w
[13] Z. Ławrynowicz, Effect of The Degree of Cold Work and Sensitization Time on Intergranular Corrosion Behavior in Austenitic Stainless Steel, Advances in Materials Science 19 (2019) 32–43. https://doi.org/10.2478/adms-2019-0003
[14] E. Metin Tumer, T. Atıcı, M. Efe Tümer, N. Furkan Şahin, B. Akçalıoğlu, Ç. Çelik İmalat, M. ve Tesisat AŞ, EFFECTS OF BACKING GAS CHARACTERISTICS AND SENSITIZATION HEAT TREATMENT PARAMETERS ON INTERGRANULAR CORROSION BEHAVIOR OF 304L GRADE STAINLESS STEEL PIPE WELDING, 2024. https://www.researchgate.net/publication/384458019
[15] M. Hussain, Stress Corrosion Cracking issues in energy pipeline and Arab Countries, 2020. https://www.researchgate.net/publication/346523145
[16] S. Matthews, B. James, M. Hyland, High temperature erosion-oxidation of Cr3C2-NiCr thermal spray coatings under simulated turbine conditions, Corros Sci 70 (2013) 203–211. https://doi.org/10.1016/j.corsci.2013.01.030
[17] M.A.A. Khan, M. Hussain, F. Djavanroodi, Microbiologically influenced corrosion in oil and gas industries: A review, International Journal of Corrosion and Scale Inhibition 10 (2021) 80–106. https://doi.org/10.17675/2305-6894-2021-10-1-5
[18] M.G. Sohail, M. Salih, N. Al Nuaimi, R. Kahraman, Corrosion performance of mild steel and epoxy coated rebar in concrete under simulated harsh environment, International Journal of Building Pathology and Adaptation 37 (2019) 657–678. https://doi.org/10.1108/IJBPA-12-2018-0099
[19] S. Al-Saadi, Thesis_Silane Coatings for Mitigation of Microbiologically Influenced Corrosion of Mild Steel, 1968. https://www.researchgate.net/publication/369830358
[20] Z. Zhang, X. Zhong, X. Teng, Y. Huang, H. Han, T. Chen, Q. Zhang, X. Yang, Y. Gong, Effect of Annealing Temperature on Electrochemical Properties of Zr56Cu19Ni11Al9Nb5 in PBS Solution, Materials 16 (2023). https://doi.org/10.3390/ma16093389
[21] P. Wang, D. Cai, Preparation of Graphene-Modified Anticorrosion Coating and Study on Its Corrosion Resistance Mechanism, International Journal of Photoenergy 2020 (2020). https://doi.org/10.1155/2020/8846644
[22] E. Harrison, Machine Learning-Driven Testing Automation for Efficient Software Quality Assurance in Distributed Systems, (2024). https://doi.org/10.13140/RG.2.2.11467.81440
[23] S. Sanyal, S.J. Park, R. Chelliah, S.J. Yeon, K. Barathikannan, S. Vijayalakshmi, Y.J. Jeong, M. Rubab, D.H. Oh, Emerging Trends in Smart Self-Healing Coatings: A Focus on Micro/Nanocontainer Technologies for Enhanced Corrosion Protection, Coatings 14 (2024). https://doi.org/10.3390/coatings14030324

