Thermal and mechanical performance of TPMS-based heat exchangers fabricated via additive manufacturing: A focus on gyroid structures

Thermal and mechanical performance of TPMS-based heat exchangers fabricated via additive manufacturing: A focus on gyroid structures

Valeria Palomba, Mohamed Chairi, Gabriele Marabello, Guido Di Bella

Abstract. The use of Triply Periodic Minimal Surface (TPMS) geometries in heat exchanger design has gained significant interest due to their excellent surface area-to-volume ratio and potential for enhanced heat transfer. Among various TPMS configurations, the gyroid structure has shown promise in maximizing thermal efficiency. This study focuses on the thermal modeling of gyroid-based heat exchangers to evaluate their heat transfer coefficient. Once the optimal design parameters are identified, the heat exchangers are prototyped using additive manufacturing techniques. Mechanical behavior of the fabricated heat exchangers is assessed, specifically focusing on structural integrity under operational stresses, such as pressure resistance.

Keywords
TPMS, Heat Exchanger, Additive Manufacturing

Published online 5/7/2025, 10 pages
Copyright © 2025 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA

Citation: Valeria Palomba, Mohamed Chairi, Gabriele Marabello, Guido Di Bella, Thermal and mechanical performance of TPMS-based heat exchangers fabricated via additive manufacturing: A focus on gyroid structures, Materials Research Proceedings, Vol. 54, pp 114-123, 2025

DOI: https://doi.org/10.21741/9781644903599-13

The article was published as article 13 of the book Material Forming

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

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