Iterative model of collar height in hole rolling for application in a closed-loop model predictive product property control

Iterative model of collar height in hole rolling for application in a closed-loop model predictive product property control

Daniel Spies, Frauke Hinrichs, Stefan Dietrich, Peter Groche, Volker Schulze

Abstract. Closed-loop controls enable improvements of quality and resilience in production processes. In hole-rolling, there are currently no suitable models for predicting collar height that could be used in a closed-loop model predictive property control. In this paper, we present a novel model that enables this use case. To implement this approach, a novel state variable is defined, capturing the shape of the formed collar in addition to its height. This enables the prediction for changing process parameters. Finally, the model is deployed in a closed-loop control within the simulation program Simufact Forming to test its projection quality.

Keywords
Hole-Rolling, Product Property Control, Sheet-Bulk Metal Forming

Published online 5/7/2025, 8 pages
Copyright © 2025 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA

Citation: Daniel Spies, Frauke Hinrichs, Stefan Dietrich, Peter Groche, Volker Schulze, Iterative model of collar height in hole rolling for application in a closed-loop model predictive product property control, Materials Research Proceedings, Vol. 54, pp 1174-1181, 2025

DOI: https://doi.org/10.21741/9781644903599-128

The article was published as article 128 of the book Material Forming

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

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