Melted plastics as the exclusive binder for masonry units: A sustainable solution for the construction industry

Melted plastics as the exclusive binder for masonry units: A sustainable solution for the construction industry

Paul O. AWOYERA, Peter NWOKOLO

Abstract. This study investigates the feasibility of using melted plastic wastes, specifically low-density polyethylene (LDPE) and high-density polyethylene (HDPE), as the sole binder in masonry blocks in light-load applications, addressing both environmental and construction challenges. Repurposing plastics offers a sustainable alternative owing to the increasing plastic waste crisis and high carbon footprint of traditional cement. Predetermined plastic-to-aggregate ratios (1:1.5, 1:2, and 1:2.5) were adopted to produce masonry units, and properties of hardened samples, such as compressive strength and water absorption, and the scanning electron microscopy(SEM) micrographs were assessed. From the results, the blocks made with 100% HDPE and LDPE in a 1:1.5 ratio yielded compressive strengths of 18.6 N/m2 and 15.4 N/m2, respectively, thus surpassing the control cement-based blocks by 120% and 110%, respectively. The water absorption rate of melted plastic blocks was 3% less than that of the control blocks. Although with somewhat high production cost, these melted plastic blocks offer a significant long-term environmental benefit by reducing carbon emissions and diverting plastics wastes from landfills. The study concludes that melted plastic masonry units are viable, sustainable alternative for light-load construction.

Keywords
Masonry Unit, Sustainable Construction, Plastic Waste Recycling, Mechanical Properties, Melted Plastics, HPDE, LDPE

Published online 2/25/2025, 8 pages
Copyright © 2025 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA

Citation: Paul O. AWOYERA, Peter NWOKOLO, Melted plastics as the exclusive binder for masonry units: A sustainable solution for the construction industry, Materials Research Proceedings, Vol. 48, pp 626-633, 2025

DOI: https://doi.org/10.21741/9781644903414-68

The article was published as article 68 of the book Civil and Environmental Engineering for Resilient, Smart and Sustainable Solutions

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

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