Suppression of non-uniform deformation using die shape in cylindrical deep drawing

Suppression of non-uniform deformation using die shape in cylindrical deep drawing

MURAOKA Tsuyoshi, OKUDE Yusuke, NAKAMURA Isao, KATAGIRI Takashi

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Abstract. This study presents a cylindrical deep drawing method that suppresses non-uniform deformation by die shape. In the cylindrical deep drawing, the material inflow in the circumferential direction varies due to the material anisotropy, resulting in unevenness at the edges of the cup, called the ear, after forming. Since the ears are usually trimmed after forming, there are concerns that the ear reduces yield rate and productivity due to the increased number of processes. The main approach study to the suppression of non-uniform deformation due to anisotropy has been the development of materials with suppressed material anisotropy. However, material development has been difficult to introduce because of the increased costs involved, and there has been a lack of development from the press process side. Therefore, this study clarified the effect of die shoulder radius on forming shapes in “Multiple R die” for cylindrical deep drawing by experiments and finite element analysis. Ear height can be suppressed if forming is performed in such a way that the effects of anisotropy and die shape cancel out each other by experimental and analysis results.

Keywords
Deep Drawing, Anisotropy, Die Shape, Ear Height, Stainless Steel

Published online 9/15/2024, 10 pages
Copyright © 2024 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA

Citation: MURAOKA Tsuyoshi, OKUDE Yusuke, NAKAMURA Isao, KATAGIRI Takashi, Suppression of non-uniform deformation using die shape in cylindrical deep drawing, Materials Research Proceedings, Vol. 44, pp 635-644, 2024

DOI: https://doi.org/10.21741/9781644903254-68

The article was published as article 68 of the book Metal Forming 2024

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

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