Solid state recycling operations for AA7075

Solid state recycling operations for AA7075

HAN Chenyang, SIMONETTO Enrico, GHIOTTI Andrea, BRUSCHI Stefania, LATIF Abdul, INGARAO Giuseppe, MICARI Fabrizio, FRATINI Livan

download PDF

Abstract. Solid-state recycling offers a sustainable solution characterized by low energy consumption and heightened product efficiency compared to conventional melting-based methods. Among these, Friction Stir Extrusion processes emerge as an innovative and promising category within solid-state recycling, showcasing the ability to directly repurpose machining chips into solid products. However, as these processes primarily yield semi-finished products -typically in the form of wires, rods, or small billets- subsequent post-recycling forming processes become imperative for achieving net-shape or near-net-shape components. Consequently, a thorough evaluation of the mechanical properties of materials derived from solid-state processes is essential for ensuring the dependable design of process chains. This paper focuses on the calibration of constitutive parameters for raw materials obtained from aluminium chips within a novel process chain rooted in solid-state recycling operations. Cylindrical billets, resulting from friction stir consolidation (FSC), are tested in compressive conditions and investigated with respected of processing conditions to obtain ultra-fined grained materials through sever plastic deformation processes.

Keywords
Solid-State Recycling, Forming, AA Alloy

Published online 9/15/2024, 8 pages
Copyright © 2024 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA

Citation: HAN Chenyang, SIMONETTO Enrico, GHIOTTI Andrea, BRUSCHI Stefania, LATIF Abdul, INGARAO Giuseppe, MICARI Fabrizio, FRATINI Livan, Solid state recycling operations for AA7075, Materials Research Proceedings, Vol. 44, pp 201-208, 2024

DOI: https://doi.org/10.21741/9781644903254-22

The article was published as article 22 of the book Metal Forming 2024

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

References
[1] Saevarsdottir, G., Kvande, H., & Welch, B. J. (2020). Aluminum production in the times of climate change: The global challenge to reduce the carbon footprint and prevent carbon leakage. Jom, 72, 296-308.
[2] Latif, A., Ingarao, G., & Fratini, L. (2022). Multi-material based functionally graded billets manufacturing through friction stir consolidation of aluminium alloys chips. CIRP Annals, 71(1), 261-264.
[3] Duflou, J. R., Tekkaya, A. E., Haase, M., Welo, T., Vanmeensel, K., Kellens, K., … & Paraskevas, D. (2015). Environmental assessment of solid state recycling routes for aluminium alloys: can solid state processes significantly reduce the environmental impact of aluminium recycling?. Cirp Annals, 64(1), 37-40.
[4] Gronostajski, J., Marciniak, H., & Matuszak, A. (2000). New methods of aluminium and aluminium-alloy chips recycling. Journal of materials processing technology, 106(1-3), 34-39.
[5] Puleo, R., Latif, A., Ingarao, G., Di Lorenzo, R., & Fratini, L. (2023). Solid bonding criteria design for aluminum chips recycling through Friction Stir Consolidation. Journal of Materials Processing Technology, 319, 118080.
[6] Allwood, J. M., Cullen, J. M., Carruth, M. A., Cooper, D. R., McBrien, M., Milford, R. L., … & Patel, A. C. (2012). Sustainable materials: with both eyes open (Vol. 2012). Cambridge, UK: UIT Cambridge Limited.
[7] Latif, A., Ingarao, G., Gucciardi, M., & Fratini, L. (2022). A novel approach to enhance mechanical properties during recycling of aluminum alloy scrap through friction stir consolidation. The International Journal of Advanced Manufacturing Technology, 119(3), 1989-2005.
[8] Latif, A., Ingarao, G., & Fratini, L. (2022). Multi-material based functionally graded billets manufacturing through friction stir consolidation of aluminium alloys chips. CIRP Annals, 71(1), 261-264.
[9] Latif, A., Gucciardi, M., Ingarao, G., & Fratini, L. (2021). Outlining the Limits of Friction Stir Consolidation as Used as an Aluminum Alloys Recycling Approach. In Proceedings of the International Conference on Sustainable Design and Manufacturing (pp. 169-180). Springer, Singapore
[10] Buffa, G., Baffari, D., Ingarao, G., & Fratini, L. (2020). Uncovering technological and environmental potentials of aluminum alloy scraps recycling through friction stir consolidation. International Journal of Precision Engineering and Manufacturing-Green Technology, 7, 955-964.