Improvement of the surface quality of titanium-based design objects produced through WAAM technology using chemical machining: A preliminary study

Improvement of the surface quality of titanium-based design objects produced through WAAM technology using chemical machining: A preliminary study

PERNA Alessia Serena, SCHERILLO Fabio, SQUILLACE Antonino, CAMPATELLI Gianni, CARVALHO H.S.F.L Gustavo

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Abstract. The quality of the surface is one of the most important factors in the fabrication of a component via additive manufacturing (AM). In particular, when considering the manufacture of workpieces in titanium and its alloys the successful use of surface treatments is essential. In fact, many fracture-related events, in particular fatigue cracks, start near the surface of the component. Numerous techniques based on machining, shot peening, or laser polishing have been proposed to enhance the surface quality. The limitations of these treatments stem from the challenges posed by focusing on complex form components. One of the most promising approaches for achieving homogenous smoothing of intricate objects with internal channels and lattice structure continues to be chemical-based surface treatments. It is a pivotal method to remove material that has been polluted by oxygen during processing. In this instance, the resistance to crack initiation and fracture is fundamentally improved by the removal of a hard, brittle top layer. In this work, HF/HNO3-based treatment tailored for 3D printed design products is presented.

Keywords
Additive Manufacturing, WAAM, Chemical Machining, Titanium, Design

Published online 4/24/2024, 8 pages
Copyright © 2024 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA

Citation: PERNA Alessia Serena, SCHERILLO Fabio, SQUILLACE Antonino, CAMPATELLI Gianni, CARVALHO H.S.F.L Gustavo, Improvement of the surface quality of titanium-based design objects produced through WAAM technology using chemical machining: A preliminary study, Materials Research Proceedings, Vol. 41, pp 308-315, 2024

DOI: https://doi.org/10.21741/9781644903131-35

The article was published as article 35 of the book Material Forming

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

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