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Design optimization of filament wound cylinder by considering process induced residual stresses
PALMIERI Barbara, BIANCHI Iacopo, DE PRISCO Nello, FORCELLESE Archimede, MANCIA Tommaso, SIMONCINI Michela, DE TOMMASO Giuseppe, PETRICCIONE A., MARTONE Alfonso
download PDFAbstract. The manufacturing process has a significant influence on the product quality of filament wound composite parts. During the filament winding process, a large tensile load to the fibre was applied and maintained during resin curing, resulting in residual stress. This residual stress gradually relaxes due to the fibres’ slippage, the matrix’s crosslinking, and different coefficients of thermal expansion between composite parts and mandrels. As a result, increasing the number of layers becomes more problematic. In this work, a multiphysics analysis has been carried out to study the effect of the viscoelastic behaviour of the material on the rise of residual stress on thick cylinders. The multiphysics model was developed in COMSOL to predict the temperature distribution and the degree of polymerization during the consolidation process. The optimal cure profile was identified as a function of process parameters to minimize the thermal gradient within the composite element.
Keywords
Cure Kinetics, Multi-Physics, CFRP, Viscoelastic
Published online 4/24/2024, 11 pages
Copyright © 2024 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA
Citation: PALMIERI Barbara, BIANCHI Iacopo, DE PRISCO Nello, FORCELLESE Archimede, MANCIA Tommaso, SIMONCINI Michela, DE TOMMASO Giuseppe, PETRICCIONE A., MARTONE Alfonso, Design optimization of filament wound cylinder by considering process induced residual stresses, Materials Research Proceedings, Vol. 41, pp 2740-2750, 2024
DOI: https://doi.org/10.21741/9781644903131-300
The article was published as article 300 of the book Material Forming
Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
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