Experimental Results of Helical Metal Expansion Joints Fabrication
KURP Piotr, DANIELEWSKI Hubert, CEDRO Leszek
download PDFAbstract. This paper discusses the technological assumptions for the production of helical metal expansion joint as a new type of expansion joints used to eliminate torsional deformations of industrial pipelines. The method of mechanically assisted laser forming, which was used as a manufacturing technology, was presented as well. Furthermore, technological parameters and experimental results obtained during the fabrication of helical metal expansion joints were presented. Mainly presented and discussed are the results such as: obtained geometry, forces necessary to produce the product, processing temperature, strain rate and others. Satisfactory treatment results were obtained, which are illustrated below.
Keywords
Laser Forming, Metal Expansion Joints, Laser Treatment, Pipeline Compensation
Published online 9/1/2023, 10 pages
Copyright © 2023 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA
Citation: KURP Piotr, DANIELEWSKI Hubert, CEDRO Leszek, Experimental Results of Helical Metal Expansion Joints Fabrication, Materials Research Proceedings, Vol. 34, pp 14-23, 2023
DOI: https://doi.org/10.21741/9781644902691-3
The article was published as article 3 of the book Quality Production Improvement and System Safety
Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
References
[1] Standards of the Expansion Joint Manufacturers Association, Tenth Edition, Expansion Joints Manufacturer Association Inc., 2020.
[2] S. Sharma, A.J. Obaid. Design and Analysis of Metal Expansion bellows under Axial and Transverse loads using CATIA V5 R21 software, IOP Conf. Ser.: Mater. Sci. Eng. (2022), 1-9. https://doi.org/10.1088/1757-899X/1145/1/012054
[3] A. Vinoth, B. Vignesh, L. Khurana, A. Rai. A Review on Application of Bellows Expansion Joints and Effect of Design Parameters on System Characteristics, Indian J. Sci. Technol. 9, (2016) 1-8. https://doi.org/10.17485/ijst/2016/v9i32/94320
[4] C. Soares. Accessory Systems, in: Gas Turbines (Second Edition) A Handbook of Air, Land and Sea Applications, 2nd ed., Butterworth-Heinemann, Oxford, 2015, 413-484. https://doi.org/10.1016/B978-0-12-410461-7.00008-0
[5] K. Sotoodeh, Piping special items, in: A Practical Guide to Piping and Valves for the Oil and Gas Industry, Gulf Professional Publishing, 2021, 721-798.
https://doi.org/10.1016/B978-0-12-823796-0.00012-X
[6] Metal Expansion Joint Manufacturer: ENERGOMET Wrocław, Poland. Available from: https://www.energomet.com.pl [viewed: 2023-01-26]
[7] S. Tofil, M. Manoharan, A. Natarajan. Surface Laser Micropatterning of Polyethylene Terephthalate (PET) to Increase the Shearing Strength of Adhesive Joints, Materials Research Proceedings 24 (2022) 27-33. https://doi.org/10.21741/9781644902059-5
[8] N. Radek, A. Kalinowski, J. Pietraszek, L, Orman, M. Szczepaniak, A. Januszko, J. Kamiński, J. Bronček, O. Paraska. Formation of coatings with technologies using concentrated energy stream, Production Engineering Archives 28 (2022) 117-122. https://doi.org/10.30657/pea.2022.28.13
[9] P. Sęk. Experimental studies on the possibility of using a pulsed laser for spot welding of thin metallic foils, Open Engineering 10 (2020) 674-680. https://doi.org/10.1515/eng-2020-0076
[10] F. Vollertsen. Mechanisms and models for laser forming, in: M. Geiger and F. Vollertsen (Eds.), Laser Assisted Net Shape Engineering, Proceedings of the LANE’94, Meisenbach Bamberg, Germany, 1994, Vol. I, pp. 345–360.
[11] R. Ulewicz, F. Nový. Quality management systems in special processes, Transp. Res. Procedia 40 (2019) 113-118. https://doi.org/10.1016/j.trpro.2019.07.019
[12] D. Siwiec et al. Improving the non-destructive test by initiating the quality management techniques on an example of the turbine nozzle outlet, Materials Research Proceedings 17 (2020) 16-22. https://doi.org/10.21741/9781644901038-3
[13] R. Ulewicz et al. Logistic controlling processes and quality issues in a cast iron foundry, Mater. Res. Proc. 17 (2020) 65-71. https://doi.org/10.21741/9781644901038-10
[14] G. Filo, E. Lisowski, M. Domagała, J. Fabiś-Domagała, H. Momeni. Modelling of pressure pulse generator with the use of a flow control valve and a fuzzy logic controller, AIP Conf. Proc. 2029 (2018) art.20015. https://doi.org/10.1063/1.5066477
[15] E. Lisowski et al. Flow Analysis of a 2URED6C Cartridge Valve, Lecture Notes in Mechanical Engineering 24 (2021) 40-49. https://doi.org/10.1007/978-3-030-59509-8_4
[16] M. Domagala et al. CFD Estimation of a Resistance Coefficient for an Egg-Shaped Geometric Dome, Appl. Sci. 12 (2022) art.10780. https://doi.org/10.3390/app122110780
[17] N. Radek et al. The WC-Co electrospark alloying coatings modified by laser treatment, Powder Metall. Met. Ceram. 47 (2008) 197-201. https://doi.org/10.1007/s11106-008-9005-7
[18] L. Cedro. Model parameter on-line identification with nonlinear parametrization – manipulator model, Technical Transactions 119 (2022) art. e2022007. https://doi.org/10.37705/TechTrans/e2022007
[19] M. Scendo et al. Influence of laser treatment on the corrosive resistance of WC-Cu coating produced by electrospark deposition, Int. J. Electrochem. Sci. 8 (2013) 9264-9277.
[20] T. Lipiński, J. Pietraszek. Corrosion of the S235JR Carbon Steel after Normalizing and Overheating Annealing in 2.5% Sulphuric Acid at Room Temperature, Mater. Res. Proc. 24 (2022) 102-108.
[21] E. Skrzypczak-Pietraszek et al. Enhanced accumulation of harpagide and 8-O-acetyl-harpagide in Melittis melissophyllum L. agitated shoot cultures analyzed by UPLC-MS/MS. PLoS ONE 13 (2018) art. e0202556. https://doi.org/10.1371/journal.pone.0202556
[22] N. Radek et al. The impact of laser welding parameters on the mechanical properties of the weld, AIP Conf. Proc. 2017 (2018) art.20025. https://doi.org/10.1063/1.5056288
[23] N. Radek et al. Properties of Steel Welded with CO2 Laser, Lecture Notes in Mechanical Engineering (2020) 571-580. https://doi.org/10.1007/978-3-030-33146-7_65
[24] S. Marković et al. Exploitation characteristics of teeth flanks of gears regenerated by three hard-facing procedures, Materials 14 (20210 art. 4203. https://doi.org/10.3390/ma14154203
[25] M. Krynke et al. Maintenance management of large-size rolling bearings in heavy-duty machinery, Acta Montan. Slovaca 27 (2022) 327-341. https://doi.org/10.46544/AMS.v27i2.04
[26] D. Klimecka-Tatar, R. Dwornicka. The assembly process stability assessment based on the strength parameters statistical control of complex metal products, METAL 2019 28th Int. Conf. Metall. Mater. (2019) 709-714. ISBN 978-808729492-5
[27] D. Siwiec et al. Improving the process of achieving required microstructure and mechanical properties of 38mnvs6 steel, METAL 2020 29th Int. Conf. Metall. Mater. (2020) 591-596. https://doi.org/10.37904/metal.2020.3525
[28] P. Jonšta et al. The effect of rare earth metals alloying on the internal quality of industrially produced heavy steel forgings, Materials 14 (2021) art.5160. https://doi.org/10.3390/ma14185160
[29] A. Dudek, B. Lisiecka, R. Ulewicz. The effect of alloying method on the structure and properties of sintered stainless steel, Archives of Metallurgy and Materials 62 (2017) 281-287. https://doi.org/10.1515/amm-2017-0042
[30] N. Radek et al. Technology and application of anti-graffiti coating systems for rolling stock, METAL 2019 28th Int. Conf. Metall. Mater. (2019) 1127-1132. ISBN 978-8087294925
[31] N. Radek et al. The effect of laser beam processing on the properties of WC-Co coatings deposited on steel. Materials 14 (2021) art. 538. https://doi.org/10.3390/ma14030538
[32] N. Radek et al. Formation of coatings with technologies using concentrated energy stream, Prod. Eng. Arch. 28 (2022) 117-122. https://doi.org/10.30657/pea.2022.28.13
[33] N. Radek et al. The influence of plasma cutting parameters on the geometric structure of cut surfaces, Mater. Res. Proc. 17 (2020) 132-137. https://doi.org/10.21741/9781644901038-20
[34] N. Radek et al. Microstructure and tribological properties of DLC coatings, Mater. Res. Proc. 17 (2020) 171-176. https://doi.org/10.21741/9781644901038-26
[35] N. Radek et al. Influence of laser texturing on tribological properties of DLC coatings, Prod. Eng. Arch. 27 (2021) 119-123. https://doi.org/10.30657/pea.2021.27.15
[36] N. Radek et al. Operational properties of DLC coatings and their potential application, METAL 2022 31st Int. Conf. Metall. Mater. (2022) 531-536. https://doi.org/10.37904/metal.2022.4491
[37] N. Radek, J. Konstanty. Cermet ESD coatings modified by laser treatment, Arch. Metall. Mater. 57 (2012) 665-670. https://doi.org/10.2478/v10172-012-0071-y
[38] N. Radek, K. Bartkowiak. Laser Treatment of Electro-Spark Coatings Deposited in the Carbon Steel Substrate with using Nanostructured WC-Cu Electrodes, Physics Procedia 39 (2012) 295-301. https://doi.org/10.1016/j.phpro.2012.10.041
[39] N. Radek et al. The effect of laser treatment on operational properties of ESD coatings, METAL 2021 30th Ann. Int. Conf. Metall. Mater. (2021) 876-882. https://doi.org/10.37904/metal.2021.4212
[40] Ł.J. Orman. Enhancementof pool boiling heat transfer with pin-fin microstructures, J. Enhanc. Heat Transf. 23 (2016) 137-153. https://doi.org/10.1615/JEnhHeatTransf.2017019452
[41] M. Zenkiewicz et al. Electrostatic separation of binary mixtures of some biodegradable polymers and poly(vinyl chloride) or poly(ethylene terephthalate), Polimery/Polymers 61 (2016) 835-843. https://doi.org/10.14314/polimery.2016.835
[42] R. Ulewicz, M. Mazur. Economic aspects of robotization of production processes by example of a car semi-trailers manufacturer, Manuf. Technol. 19 (2019) 1054-1059. https://doi.org/10.21062/ujep/408.2019/a/1213-2489/MT/19/6/1054
[43] N. Radek, R. Dwornicka. Fire properties of intumescent coating systems for the rolling stock, Commun. – Sci. Lett. Univ. Zilina 22 (2020) 90-96. https://doi.org/10.26552/com.C.2020.4.90-96
[44] W. Przybył et al. Virtual Methods of Testing Automatically Generated Camouflage Patterns Created Using Cellular Automata, Mater. Res. Proc. 24 (2022) 66-74. https://doi.org/10.21741/9781644902059-11
[45] J. Pietraszek et al. The principal component analysis of tribological tests of surface layers modified with IF-WS2 nanoparticles, Solid State Phenom. 235 (2015) 9-15. https://doi.org/10.4028/www.scientific.net/SSP.235.9
[46] J. Pietraszek, E. Skrzypczak-Pietraszek. The uncertainty and robustness of the principal component analysis as a tool for the dimensionality reduction. Solid State Phenom. 235 (2015) 1-8. https://doi.org/10.4028/www.scientific.net/SSP.235.1
[47] J. Pietraszek et al. The fixed-effects analysis of the relation between SDAS and carbides for the airfoil blade traces. Archives of Metallurgy and Materials 62 (2017) 235-239. https://doi.org/10.1515/amm-2017-0035
[48] R. Dwornicka, J. Pietraszek. The outline of the expert system for the design of experiment, Prod. Eng. Arch. 20 (2018) 43-48. https://doi.org/10.30657/pea.2018.20.09
[49] J. Pietraszek et al. Challenges for the DOE methodology related to the introduction of Industry 4.0. Prod. Eng. Arch. 26 (2020) 190-194. https://doi.org/10.30657/pea.2020.26.33
[50] J. Pietraszek. The modified sequential-binary approach for fuzzy operations on correlated assessments, LNAI 7894 (2013) 353-364. https://doi.org/10.1007/978-3-642-38658-9_32
[51] J. Pietraszek et al. Non-parametric assessment of the uncertainty in the analysis of the airfoil blade traces, METAL 2017 26th Int. Conf. Metall. Mater. (2017) 1412-1418. ISBN 978-8087294796
[52] J. Pietraszek et al. The non-parametric approach to the quantification of the uncertainty in the design of experiments modelling, UNCECOMP 2017 Proc. 2nd Int. Conf. Uncert. Quant. Comput. Sci. Eng. (2017) 598-604. https://doi.org/10.7712/120217.5395.17225
[53] J. Pietraszek, L. Wojnar. The bootstrap approach to the statistical significance of parameters in RSM model, ECCOMAS Congress 2016 Proc. 7th Europ. Congr. Comput. Methods in Appl. Sci. Eng. 1 (2016) 2003-2009. https://doi.org/10.7712/100016.1937.9138
[54] P. Kurp. Ideas and Assumptions of a New Kind Helical Metal Expansion Joints, Materials Research Proceedings 24 (2022) 233-239. https://doi.org/10.21741/9781644902059-34
[55] K.C. Mills. Recommended values of thermophysical properties for selected commercial alloys, 1st Ed., Woodhead, Abington, England, 2002.
