Microstructural characteristics, mechanical and corrosion properties of a low-alloyed Mg alloy after different deformation processing

Microstructural characteristics, mechanical and corrosion properties of a low-alloyed Mg alloy after different deformation processing

Zahra Abbasi, Jose Maria Cabrera, Ramin Ebrahimi, Erhard Schafler

download PDF

Abstract. In the evolution of characteristics in Mg alloys, the combined influence of grain refinement by severe plastic deformation (SPD) and alloying elements usually plays a crucial role. Rare earth elements (Y, Gd, and Nd) in combination with Zn have a substantial impact on Mg characteristics in various compositions. In this study, a new dilute extruded Mg-Zn-Gd-Y-Nd alloy was exposed to 5 passes of equal channel angular pressing (ECAP), in a die with a 90° channel angle following route Bc. The initial deformation temperature was 300°C, and it dropped to 200°C with a 25°C step until the fifth pass. Initial and deformed samples were subjected to hardness testing, optical and scanning electron microscopy (SEM) examinations and corrosion tests. After the fifth run of ECAP at 200°C, necklaces of fine recrystallized grains along grain boundaries of elongated unrecrystallized grains in extruded samples transformed to an ultrafine grained microstructure. SEM images reveal the presence of very fine nanoscale dynamic recrystallization (DRX) nuclei in the context of the ECAPed alloy. Furthermore, measures of hardness show the increase in hardness from the starting state to the fifth pass of ECAP. The increase in hardness was caused by dynamic recrystallization, which resulted in a higher percentage of freshly produced grains and grain boundaries. Furthermore, the inclusion of rare earth elements increased grain refinement and controlled the rate of dynamic recrystallization (DRX) during ECAP. On the other hand, severe plastic deformation cause changes in the density and distribution of grain boundaries and defects, which affect the corrosion behavior of magnesium alloys. Additionally, in comparison to the as cast condition the extruded-annealed, ECAPed and as-extruded samples have better corrosion resistance, respectively. It can be concluded that grain refinement has positive effect on decreasing the corrosion rate while homogenization of the extruded microstructure is more effective.

Keywords
Mg Alloy, ECAP, Microstructure, Mechanical Properties, Corrosion

Published online , 8 pages
Copyright © 2023 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA

Citation: Zahra Abbasi, Jose Maria Cabrera, Ramin Ebrahimi, Erhard Schafler, Microstructural characteristics, mechanical and corrosion properties of a low-alloyed Mg alloy after different deformation processing, Materials Research Proceedings, Vol. 32, pp 197-204, 2023

DOI: https://doi.org/10.21741/9781644902615-22

The article was published as article 22 of the book Superplasticity in Advanced Materials

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

References
[1] B. Mordike and T. Ebert, Magnesium: properties-applications-potential, Materials Science and Engineering: A 302, no. 1 (2001) 37-45. https://doi.org/10.1016/S0921-5093(00)01351-4
[2] A. A. Luo and A. K. Sachdev, Applications of magnesium alloys in automotive engineering, Fundam. Process. Prop. Appl. (2012) 393-426. https://doi.org/10.1533/9780857093844.3.393
[3] N. Hort, Y. Huang, D. Fechner, M. Störmer, C. Blawert, F. Witte, C. Vogt, H. Drücker, R. Willumeit, K. U. Kainer and F. Feyerabend, Magnesium alloys as implant materials – Principles of property design for Mg–RE alloys, Acta Biomater. 6 (2010) 1714-1725. https://doi.org/10.1016/j.actbio.2009.09.010
[4] S. Tekumalla, S. Seetharaman, A. Almajid and M. Gupta, Mechanical Properties of Magnesium-Rare Earth Alloy Systems: A Review, Metals, 5(1), (2014) 1-39. https://doi.org/10.3390/met5010001
[5] Y. Huang, W. Gan, K.U. Kainer and N. Hort, Role of multi-microalloying by rare earth elements in ductilization of magnesium alloys, J. of Magnesium and Alloys 2(1) (2014) 1-7. https://doi.org/10.1016/j.jma.2014.01.005
[6] S. M. Zhu, M. A. Gibson, M. A. Easton and J. F. Nie, Evaluation of Magnesium Die-Casting Alloys for Elevated Temperature Applications: Microstructure, Tensile Properties, and Creep Resistance, Scr. Mater. 63, (2010) 698-703. https://doi.org/10.1007/s11661-015-2946-9
[7] R. B. Figueiredo, M. T. P. Aguilar, P. R. Cetlin and T. G. Langdon, Processing magnesium alloys by severe plastic deformation, Materials Science and Engineering 63 (2014). https://doi.org/10.1088/1757-899X/63/1/012171
[8] T. G. Langdon, The principles of grain refinement in equal-channel angular pressing, Materials Science and Engineering A, 462 (2007) 3-11. https://doi.org/10.1016/j.msea.2006.02.473
[9] R. Z. Valiev and T.G. Langdon, Principles of equal-channel angular pressing as a processing tool for grain refinement, Prog. Mater. Sci. 51 (2006) 881-981. https://doi.org/10.1016/j.pmatsci.2006.02.003
[10] T. G. Langdon, Twenty-five years of ultrafine-grained materials: Achieving exceptional properties through grain refinement, Acta Materialia, 61(19) (2013) 7035-7059. https://doi.org/10.1016/j.actamat.2013.08.018
[11] F. Kang, J. T. Wang and Y. Peng, The effect of hydrostatic pressure on the activation of non-basal slip in a magnesium alloy, Materials Science and Engineering: A, 487 no.1-2 (2008) 68-73. https://doi.org/10.1016/j.scriptamat.2009.07.011
[12] Y. Iwahashi, Z. Horita, M. Nemoto and T. G. Langdon, Principle of equal-channel angular pressing for the processing of ultra-fine grained materials, Acta materialia, 46 (1998) 3317-3331.
https://doi.org/10.1016/1359-6462(96)00107-8
[13] K. R. Gopi, H. S. Nayaka and S. Sahu, Corrosion Behavior of ECAP-Processed AM90 Magnesium Alloy, Arabian Journal for Science & Engineering 43(9) (2018). https://doi.org/10.1007/s13369-018-3203-5
[14] D. Song, A. B. Ma, J. H. Jiang, P. H. Lin, D. H. Yang, J. F. Fan, Corrosion behaviour of bulk ultra-fine grained AZ91D magnesium alloy fabricated by equal-channel angular pressing, Corros. Sci. 53 (2011) 362-373. https://doi.org/10.1016/j.corsci.2010.09.044
[15] H. Wang, Y. Estrin, H. M. Fu, G. L. Song and Z. Zúberová, Mechanical properties and biocorrosion resistance of the Mg-Gd-Nd-Zn-Zr alloy processed by equal channel angular pressing, Adv. Eng. Mater. (2007) 967-972. https://doi.org/10.1016/j.msec.2016.05.118
[16] G.R. Argade, S.K. Panigrahi, R.S. Mishra, Effects of grain size on the corrosion resistance of wrought magnesium alloys containing neodymium, Corros. Sci. 58 (2012) 145-151. https://doi.org/10.1016/j.corsci.2012.01.021
[17] Z. Abbasi, R. Ebrahimi and J. M. Cabrera, Investigation on Texture Evolution and Recrystallization Aspects of Novel Mg–Zn–Gd–Y–Nd Alloys, Metals and Materials International 27 (2021) 3983–3992. https://doi.org/10.1007/s12540-020-00729-2
[18] M. Gholami‐Kermanshahi, V. D. Neubert, M. Tavakoli, F. Pastorek, B. Smola and V. Neubert, Effect of ECAP Processing on Corrosion Behavior and Mechanical Properties of the ZFW MP Magnesium Alloy as a Biodegradable Implant Material, Advanced Engineering Materials, 20 (2018) 1800121. https://doi.org/10.1002/adem.201800121
[19] S. Khani, M. R. Aboutalebi, M. T. Salehi, H. R. Samim and H. Palkowski, Microstructural development during equal channel angular pressing of as-cast AZ91 alloy, Materials Science and Engineering: A, 678 (2016) 44-56. https://doi.org/10.1016/j.msea.2016.09.066
[20] A. Galiyev, R. Kaibyshev and G. Gottstein, Correlation of plastic deformation and dynamic recrystallization in magnesium alloy ZK60, Acta materialia., 49(7) (2001) 1199-207. https://doi.org/10.1016/S1359-6454(01)00020-9
[21] R. C. Zeng, Z. Z. Yin, X. B. Chen, D. K. Xu, Corrosion types of magnesium alloys, Magnesium Alloys-Selected Issue, 2018. https://dx.doi.org/10.5772/intechopen.80083
[22] D. Song, A. Ma, J. Jiang, P. Lin, D. Yang and J. Fan, Corrosion behavior of equal-channel-angular-pressed pure magnesium in NaCl aqueous solution, Corrosion Science, 52(2) (2010) 481-490. https://doi.org/10.1016/j.corsci.2009.10.004
[23] Y. Ding, C. Wen, P. Hodgson and Y. Li, Effects of alloying elements on the corrosion behavior and biocompatibility of biodegradable magnesium alloys: a review, J. of materials chemistry B, 2(14) (2014) 1912-1933. https://doi.org/10.1039/C3TB21746A