Method for Calculating the Shape of Rolls for Helical Rolling
Sergey Gorbatyuk, Boris Belelyubskii, Aleksei Karfidov, Sergey Snitko
download PDFAbstract. The paper is devoted to solving the problem of determining the shape of the rolls of helical rolling mills, depending on the specified profile of the deformation zone. A universal calculation method has been proposed, thanks to which it is possible to determine the shape of the working surface of a roll for all types of helical rolling mills (with mushroom-shaped, cup-shaped, barrel-shaped and disc rolls), any relative arrangement of the rolling axis and rolls axes, and various locations of the deformation zone on the rolling axis. The proposed method is implemented as a standalone exe-application with a simple intuitive interface. The application allows you to output the calculation results into txt-files, which can then be imported into CAD systems to create 3D roll models.
Keywords
Helical Rolling, Shape of Rolls, Calculation Method, Deformation Zone
Published online 1/5/2022, 7 pages
Copyright © 2022 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA
Citation: Sergey Gorbatyuk, Boris Belelyubskii, Aleksei Karfidov, Sergey Snitko, Method for Calculating the Shape of Rolls for Helical Rolling, Materials Research Proceedings, Vol. 21, pp 36-42, 2022
DOI: https://doi.org/10.21741/9781644901755-7
The article was published as article 7 of the book Modern Trends in Manufacturing Technologies and Equipment
Content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
References
[1] S. Bratan, S. Roshchupkin, P. Novikov, Modeling the Grinding Wheel Working Surface State, Procedia Engineering 206 (2017) 1419–1425. https://doi.org/10.1016/j.proeng.2017.10.655
[2] Y. Gutsalenko, S. Bratan, S. Roshchupkin, V. Dyadichev, S. Menyuk, Investigation of the Structure and Properties of Copper-Tin Bonding M2-01 in Diamond Grinding Wheel Introducing Additional Energy in the Form of Electric Discharges into the Processing Zone, Materials Today: Proceedings 11 (2019) 586–590. https://doi.org/10.1016/j.matpr.2019.01.033
[3] S. Bratan, B. Bogutsky, S. Roshchupkin, Development of mathematical model of material removal calculation for combined grinding process, Lecture Notes in Mechanical Engineering 0(9783319956299) (2019) 1759–1769. https://doi.org/10.1007/978-3-319-95630-5_189
[4] S.M. Gorbatyuk, A.N. Pashkov, I.G. Morozova, O.N. Chicheneva, Technologies for applying Ni-Au coatings to heat sinks of SiC-Al metal matrix composite material, Materials Today: Proceedings 38 (2020) 1889-1893. https://doi.org/10.1016/j.matpr.2020.08.581
[5] I.I Valiullin, O.A. Kobelev, M.G. Naumova, I.G. Morozova, A.N. Pashkov, V.A. Nagovitsyn, K.V. Goloshchapov, Application of a Discrete Double-Row Scraper Cleaner as an Efficient Procedure of Cleaning of Belt Conveyors Aimed at Transporting Bulk Materials, Metallurgist 64(11-12) (2021) 1340-1346. https://doi.org/10.1007/s11015-021-01124-x
[6] A.D. Bardovsky, S.M. Gorbatyuk, S.V. Albul, N.V. Gorbatyuk, Optimization of Process Flow Diagrams for Processing of Mineral Wastes, Metallurgist 65(3-4), (2021) 465–472. https://doi.org/10.1007/s11015-021-01181-2
[7] V.E. Kondratenko, V.V. Devyatiarova, S.V. Albul, D.S. Kartyshev, Improving methodology for calculating scaffolding formwork of monolithic slabs in building constructions, IOP Conference Series: Materials Science and Engineering 971(5) (2020) 052037. https://doi.org/10.1088/1757-899X/971/5/052037
[8] L.V. Sedykh, S.V. Albul, D.B. Efremov, M.A. Sukhorukova, Application of additive technologies for manufacturing a wear-resistant steel pipe outlet, IOP Conference Series: Materials Science and Engineering 971(2) (2020) 022002. https://doi.org/10.1088/1757-899X/971/2/022002
[9] V.E. Kondratenko, V.V. Devyatiarova, S.V. Albul, L.M. Valeeva, Method of calculating volumetric scaffold of monolithic slab formwork, IOP Conference Series: Materials Science and Engineering 971(5) (2020) 052036. https://doi.org/10.1088/1757-899X/971/5/052036
[10] A. Keropyan, S. Albul, A. Zarapin A, Problem of Increasing Tractive Effort of Railway Locomotives in Conditions of Arctic and Continental Shelf Regions, Lecture Notes in Mechanical Engineering (2020) 651-658. https://doi.org/10.1007/978-3-030-22063-1_69
[11] G. Sergey, E. Dmitriy, A. Sergei, K. Natalya, The effect of the deformation method of the billets on mechanical properties of molybdenum bars and wire, Key Engineering Materials 864 KEM (2020) 204–210. https://doi.org/10.4028/www.scientific.net/KEM.864.204
[12] V.A. Osadchiy, S.V. Albul, N.S. Kuprienko, N.L. Kirillova, Future developments of a roll forming mill design algorithm, IOP Conference Series: Materials Science and Engineering 709(3) (2020) 044079. https://doi.org/10.1088/1757-899X/709/4/044079
[13] O.A. Kobelev, S.V. Albul, N.L. Kirillova, Research and development of broaching methods on mandrel of large-sized pipe forgings, IOP Conference Series: Materials Science and Engineering 709(4) (2020) 044104. https://doi.org/10.1088/1757-899X/709/4/044104
[14] O. Kobelev, S. Albul, N. Kirillova, Particularities of Calculating Temperature Fields of Large Forging Billets, Lecture Notes in Mechanical Engineering (2021) 797–805. https://doi.org/10.1007/978-3-030-54814-8_92
[15] A.V. Aldunin, L.S. Kokhan, S.A. Guzenkov, B.F. Belelyubskii, Temperature of working rollers in hot strip-rolling mills, Steel in Translation 39(9) (2009) 751–754. https://doi.org/10.3103/S0967091209090071
[16] O.E. Kozyreva, N.I. Volgina, B.F. Belelyubskii, Characterization of flawing on feather surface of low pressure compressor blades from VT-3 titanium alloy, IOP Conference Series: Materials Science and Engineering 747(1) (2020) 012006. https://doi.org/10.1088/1757-899X/747/1/012006
[17] A. Gerasimova, B. Belelyubskii, Production Engineering of Parts by Cold Stamping, IOP Conference Series: Earth and Environmental Science 459(6) (2020) 062095. https://doi.org/10.1088/1755-1315/459/6/062095
[18] V.A. Artyukh, V.N. Borsch, V.S. Yusupov, S.Y. Zhuk, V.A. Zelensky, G.Y. Lazarenko, B.F. Belelyubsky, Peculiarities of a Solid-Phase Method for the Production of Al–Fe/SiO2 and Al–Co/SiO2 Powder Catalysts, Inorganic Materials: Applied Research 11(3) (2020) 709–712. https://doi.org/10.1134/S2075113320030041
[19] L. Jiawen, S. Timushev, D. Klimenko, A. Krivenko, Modeling pressure pulsation fields in a screw centrifugal pump, Proceedings of the 26th International Congress on Sound and Vibration, ICSV 2019 (2019)
[20] A.M. Keropyan, D.A. Kuziev, A.E. Krivenko, Process Research of Wheel-Rail Mining Machines Traction, Lecture Notes in Mechanical Engineering (2020) 703-709. https://doi.org/10.1007/978-3-030-22063-1_75
[21] D. Kouziyev, A. Krivenko, D. Chezganova, B. Valeriy, Sensing of dynamic loads in the open-cast mine combine, E3S Web of Conferences 105 (2019) 03014. https://doi.org/10.1051/e3sconf/201910503014
[22] A.E. Krivenko, Z.K. Khanh, Influence of power fluid temperature in hydraulics on operating efficiency of hydraulic mining excavators, Gornyi Zhurnal 2020(12) (2020) 78-81. https://doi.org/10.17580/gzh.2020.12.18
[23] A.Y. Albagachiev, A.M. Keropyan, A.A. Gerasimova, O.A. Kobelev, Determination of rational friction temperature in lengthwise rolling, CIS Iron and Steel Review 19 (2020) 33-36. https://doi.org/10.17580/cisisr.2020.01.07
[24] N.A. Chichenev, S.M. Gorbatyuk, M.G. Naumova, I.G. Morozova, Using the similarity theory for description of laser hardening processes, CIS Iron and Steel Review 19 (2020) 44-47. https://doi.org/10.17580/cisisr.2020.01.09
[25] L.L. Betina, A.D. Chursin, A.G. Grigoriants, M.A. Kazaryan, N.A. Lyabin, E.V. Perevedentseva, V.S. Paramonov, V.M. Zharikov, Application of Copper Vapour Lasers in the Dimensional Processing Technology, Lasers in Engineering 13(3) (2003) 167–185.
[26] M.A. Kazaryan, N.A. Lyabin, V.M. Zharikov, Technological systems based on copper vapour laser designed for measurement and material processing, Proc. of SPIE – The Int. Society for Optical Engineering 4900(2) (2002) 1094–1098. https://doi.org/10.1117/12.484509
[27] V.N. Titov, S.D. Saifullaev, M.M. Skripalenko, A.I. Ternovykh, A.A. Sidorov, Using Deform-2d Software to Study Heat-Insulation Materials as Protection of Air Tuyeres Against Burnout, Metallurgist 64(5-6) (2020) 388–395. https://doi.org/10.1007/s11015-020-01007-7
[28] M.M. Skripalenko, O.A. Kobelev, S.D. Sayfullayev, Burnout resistance assessment of air tuyere in blast furnace, IOP Conference Series: Materials Science and Engineering 971(3) (2020) 032033. https://doi.org/10.1088/1757-899X/971/3/032033
[29] S.M. Gorbatyuk, S. Sayfullaev, O.A. Kobelev, M.A. Sukhorukova, Choice of thermal insulation for burnout protection of a blast furnace blast tuyere, Materials Today: Proceedings 38 (2021) 1388–1391. https://doi.org/10.1016/j.matpr.2020.08.110
[30] A.S. Budnikov, E.A. Kharitonov, A.S. Aleshchenko, R.V. Iskhakov, Effect of plugless deformation in screw rolling three-roll mill on the change of tube wall thickness, Chernye Metally 2019(12) (2019) 41–45.