Performance Analysis of Diamond Coated End Mill during Machining of Metal Matrix Composite
WICIAK-PIKUŁA Martyna, FELUSIAK Agata and KIERUJ Piotr
download PDFAbstract. In this paper, a performance analysis of a diamond coated end mill during the milling of a hard-to-cut Duralcan™ metal matrix composite was presented. The conducted tests involved the measurements of cutting force components during milling with one variable parameter, evaluation of the flank wear VBB and corner wear VBC. Cutting speed vc in range 300, 500 and 900 m/min was the changeable parameter. Finally, the analysis of cutting forces in time domain, as well as the correlation of the obtained measures with the tool wear values were conducted.
Keywords
Metal Matrix Composites, Performance Analysis, Machinability
Published online , 8 pages
Copyright © 2020 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA
Citation: WICIAK-PIKUŁA Martyna, FELUSIAK Agata and KIERUJ Piotr, Performance Analysis of Diamond Coated End Mill during Machining of Metal Matrix Composite, Materials Research Proceedings, Vol. 17, pp 177-184, 2020
DOI: https://doi.org/10.21741/9781644901038-27
The article was published as article 27 of the book Terotechnology XI
Content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
References
[1] Hajkowski J., Popielarski P., Sika R., Prediction of HPDC Casting Properties Made of Al-Si9Cu3 Alloy, Advances In Manufacturing, Lecture Notes in Mechanical Engineering, Springer (2018) 621-631. https://doi.org/10.1007/978-3-319-68619-6_59
[2] K. Gawdzińska, L. Chybowski, W. Przetakiewicz, R. Laskowski, Application of FMEA in the Quality Estimation of Metal Matrix Composite Castings Produced by Squeeze Infiltration, Arch. Metall. Mater. 62 (2017) 2171-2182. https://doi.org/10.1515/amm-2017-0320
[3] Kawalec, M., Przestacki, D., Bartkowiak, K., Jankowiak, M., Laser assisted machining of aluminium composite reinforced by SiC particle, ICALEO – 27th Int. Congress on Applications of Lasers and Electro-Optics (2008) 895-900. https://doi.org/10.2351/1.5061278
[4] Hajkowski J., Popielarski P., Ignaszak Z., Cellular Automaton Finite Element Method Applied for Microstructure Prediction of Aluminium Casting Treated by Laser Beam, Arch. Foundry Eng. 19 (2019) 111-118.
[5] Nicholls C.J., BoswellIan B., Davies I.J., Islam M.N., Review of machining metal matrix composites, INT J ADV MANUF TECH vol.90 (2017) pp. 2429–2441. https://doi.org/10.1007/s00170-016-9558-4
[6] P. Krawiec, K. Waluś, Ł. Warguła, J. Adamiec, Wear evaluation of elements of V-belt transmission with the application of optical microscope, MATEC Web of Conf. 157 (2018) art. 01009. https://doi.org/10.1051/matecconf/201815701009
[7] M. Kujawski, P. Krawiec, Analysis of Generation Capabilities of Noncircular Cog belt Pulleys on the Example of a Gear with an Elliptical Pitch Line, J. Manuf. Sci. Eng. – Trans. ASME 133 95) (2011) art. 051006. https://doi.org/10.1115/1.4004866
[8] D. Przestacki, R. Majchrowski, L. Marciniak-Podsadna, Experimental research of surface roughness and surface texture after laser cladding, App. Surf. Sci. 388 (2016) 420-423. https://doi.org/10.1016/j.apsusc.2015.12.093
[9] K. Erdenechimeg, H. Jeong, C. Lee, A Study on the Laser-Assisted Machining of Carbon Fiber Reinforced Silicon Carbide, Materials 12 (2019) art. 2061. https://doi.org/10.3390/ma12132061
[10] D. Przestacki, A. Bartkowska, M. Kukliński, P. Kieruj, The Effects of Laser Surface Modification on the Microstructure of 1.4550 Stainless Steel, MATEC Web of Conf. 237 (2018) art. 02009. https://doi.org/10.1051/matecconf/201823702009
[11] Bartkowska A., Pertek A., Popławski M., ,Przestacki D., Miklaszewski A., Effect of laser modification of B-Ni complex layer on wear resistance and microhardness. Optics and Laser Technology 72 (2015) 116-124. https://doi.org/10.1016/j.optlastec.2015.03.024
[12] Twardowski P., Tabaszewski M., Wojciechowski S., Turning process monitoring of internal combustion engine piston’s cylindrical surface, MATEC Web of Conf. 112 (2017) art.10002. https://doi.org/10.1051/matecconf/201711210002
[13] Tang J, Li W.X, Zhao,B., The Application of GA-BP Algorithm in Prediction of Tool Wear State, IOP Conference Series: Materials Science and Engineering 398 (2018) art. 012025. https://doi.org/10.1088/1757-899X/398/1/012025
[14] Ignaszak Z., Popielarski P., Hajkowski J., Codina E., Methodology of comparative validation of selected foundry simulation codes, Arch. Foundry Eng. 15 (2015) 37-44. https://doi.org/10.1515/afe-2015-0076
[15] Krawiec P., Marlewski A., Spline description of not typical gears for belt transmissions. J. Theor. Appl. Mech. 49 (2011) 355-367.
[16] Behera M. P., Dougherty T., Singamneni S., Conventional and Additive Manufacturing with Metal Matrix Composites: A Perspective, Procedia Manufacturing 30 (2019) 159-166. https://doi.org/10.1016/j.promfg.2019.02.023
[17] Krawiec P., Marlewski A., Profile design of noncircular belt pulleys, J. Theor. Appl. Mech. 54 (2016) 561-570. https://doi.org/10.15632/jtam-pl.54.2.561
[18] W. Zorawski, R. Chatys, N. Radek, J. Borowiecka-Jamrozek, Plasma-sprayed composite coatings with reduced friction coefficient. Surf. Coat. Technol. 202 (2008) 4578-4582. https://doi.org/10.1016/j.surfcoat.2008.04.026
[19] R. Dwornicka, N. Radek, M. Krawczyk, P. Osocha, J. Pobedza, The laser textured surfaces of the silicon carbide analyzed with the bootstrapped tribology model. METAL 2017 26th Int. Conf. on Metallurgy and Materials (2017), Ostrava, Tanger 1252-1257.
[20] N. Radek, A. Szczotok, A. Gadek-Moszczak, R. Dwornicka, J. Broncek, J. Pietraszek, The impact of laser processing parameters on the properties of electro-spark deposited coatings. Arch. Metall. Mater. 63 (2018) 809-816.
[21] B. Singh et al. Technical design report for the (P)over-barANDA Barrel DIRC detector. J. Phys. G-Nucl. Part. Phys. 46 (2019) art. 45001.
[22] J. Pietraszek, Fuzzy Regression Compared to Classical Experimental Design in the Case of Flywheel Assembly. In: Rutkowski L., Korytkowski M., Scherer R., Tadeusiewicz R., Zadeh L.A., Zurada J.M. (eds) Artificial Intelligence and Soft Computing ICAISC 2012. Lecture Notes in Computer Science, vol 7267. Berlin, Heidelberg: Springer, 2012, 310-317. https://doi.org/10.1007/978-3-642-29347-4_36
[23] L. Wojnar, A. Gadek-Moszczak, J. Pietraszek, On the role of histomorphometric (stereological) microstructure parameters in the prediction of vertebrae compression strength. Image Analysis and Stereology 38 (2019) 63-73. https://doi.org/10.5566/ias.2028
